Conveyor systems, maybe more than any other piece of industrial and inventory management equipment, have the ability to make employees safer and more productive. Conveyors, when properly built and run, may greatly simplify the transportation of completed goods, components, packing, and other items.
A conveyor belt rental can help increase efficiency by reducing downtime. When a conveyor belt breaks, it can cause a lot of downtime for a company. By renting a conveyor belt, you can avoid this problem. The rental company will deliver the replacement belt to your company and install it for you. This will save you time and money.
Tips for choosing a pre-production belt
Consideration of numerous aspects might improve conveyor efficiency even before your facility is operational.
1. Think about the weights your belts are carrying – The size, weight, dimensions, and other characteristics of the load that your conveyor will carry can assist you to choose the proper belt material, motor, drive, and hardware for your application. Other product characteristics, such as temperature and material, might also influence the choice. To begin, understand the distinctions between traditional belting and plastic modular belting. Overall, it is a good idea to discuss design ideas with a belt specialist in order to explore all possible belt possibilities.
2. Configure your conveyors to pull instead than push – Pulling is much more efficient than pushing. When pushing, your conveyor belt might lose up to 50-70 percent of its load capacity.
3. Consider the flow rate – Depending on how quickly and accurately you need items supplied or withdrawn by the conveyor, special equipment may be required. A fast-moving conveyor belt, for example, is critical in the distribution and airport sectors. Fasteners, endless splicing equipment, segmented transfer plates, and maintenance tools are likely to be required for rapidly moving belts.
4. Understand your industry’s standards – If you’re transporting food and beverage goods or pharmaceutical materials, consider material density as well as sanitary and sanitation considerations. In many circumstances, an FDA-approved conveyor belt is required.
Taking the effort to examine and maintain your conveyor belts saves money in the long term and may avert a significant breakdown that destroys items, puts personnel at risk, or creates downtime.
5. Make it a habit – Follow the instructions of the conveyor belt manufacturer for daily, weekly, monthly, and quarterly inspection of bearings, pulleys, and other components. Insist that your maintenance crew, whether internal or contracted out, records each inspection and the preventive measures implemented.
6. Keep it clean – While this is especially important for food, dairy, cosmetics, and pharmaceutical firms, frequent cleaning and lubrication can improve conveyor belt performance in many industries. Cleaning can minimize energy consumption as well as friction and slippage, which may shorten the life of motors, rollers, and other moving elements. Investing in a clean-in-place system may be profitable depending on your company.
7. Replace components before they fail – Predictive maintenance may help you prevent catastrophic failures while also preserving productivity. Bad components are more prone to fail, causing production delays. However, they are often responsible for subpar workflow, which reduces sales and profitability. To practice predictive and preventive maintenance, have important components on hand or, at the very least, have a conveyor belt provider on your side who can get you back up and running fast.